Hydroelectric Power

Power Needle Operation

Power Needle Operation Controlling the power needle is critical to any hydroelectric plant with an impulse turbine configuration. Operating head ranges are between 20-2000 meters where the water is converted to a high velocity jet stream when released from the nozzle’s orifice. As part of the nozzle for an impulse turbine, the power needle controls the water jet that impinges on a series of buckets rotating the runner.  There are two types of impulse turbines – Pelton and Turgo. A Pelton turbine power needle is in-line with the buckets of the runner that splits the water jet in half for maximum efficiency. The water impinges on the buckets from an incline, releasing it to the other side of the buckets with a Turgo turbine. Orientation can either be vertical or horizontal. Single and multi-jet power needles can also be utilized for a system. A deflector or other method of redirecting the water jet can be used both for more control and safety. The use of either turbines or configuration can vary depending on plant strategy.  Literature Download the Power Needle Application Spotlight to read more! Download

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Terminal Inlet Valve Bypass

Terminal Inlet Valve Bypass Background Plant setup can vary depending on plant design, geography and size. A plant setup with a reaction turbine and penstock usually features two components:  Turbine Inlet Valve (TIV)  Turbine Inlet Valve Bypass  The TIV, also known as a guard or shutoff valve, prevents or allows water from entering the turbine. The Turbine Inlet Valve Bypass is installed on the downstream end of the penstock before the turbine. Although the TIV Bypass spends most of its time in the closed position as a low-duty cycle application, it still plays an important role in the startup sequence with the TIV. During startup, before the TIV can be opened, the TIV Bypass opens to equalize pressure upstream and downstream of the TIV.  The TIV Bypass employs different valve and actuator technologies and integrates within the TIV body itself in some configurations. Actuator types can differ between electro-mechanical, hydraulic, and even manual operation for smaller plants.  Problem An imbalance of pressure between both sides of the TIV can wreak havoc on any unit with turbines experiencing turbulence, cavitation and mechanical shock/fatigue. Consequently, this reduces the life of the equipment and can even completely disable it. The greater the pressure delta – the greater the risk, which makes the TIV Bypass a critical part of the startup sequence to equalize pressure.  Both electro-mechanical and electro-hydraulic actuators can cause problems when actuating a TIV Bypass. Electro-mechanical actuators cause sticking, which means the valve either intermittently gets stuck or is jammed in place. Gearing within these actuators can cause gradual wear, leading to slop and possible valve “floating”. Similarly, electro-hydraulic actuators are susceptible to different forms of contamination including entrained air, oxidation, water, and more.  Solution Therefore, plants should consider REXA Electraulic™ actuators for their TIV Bypass systems. Literature Download the Terminal Inlet Valve Bypass Application Spotlight!  Download

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Wicket Gates

Wicket Gates Background Wicket gates are a series of adjustable vanes controlling the flow of water to a reaction turbine. Each vane, mechanically in parallel, is attached to an adjustable gate ring. Actuating the gate ring either clockwise or counterclockwise positions the wicket gates to regulate water flow to the turbine. Variations of operating the wicket gates are dependent on many factors including axis of the turbine, available head, physical space and turbine type.  A Hydraulic Power Unit (HPU) is one of the most common methods of actuating wicket gates. This allows the supply of pressurized oil to a servomotor, adjusting the wicket gates to a desired position. An HPU system usually includes an oil pressure tank (or accumulator), oil sump, air compressor, oil filtration/condition system, and an oil pump/motor – all coupled with a governor mechanism.  Problem The degradation of hydraulic fluid can cause problems in the HPU. This can lead to sluggish performance or entirely disable the oil pressure system, therefore causing an increase in downtime and cost.  Another problem lies in the growing concern and awareness on environmental impact. With governments enforcing strict regulations to reduce the hydroelectric industry’s environmental impact, HPU systems are under heavy scrutiny. Protecting waterways is top priority and unfortunately, HPU systems pose higher risk as they contain hundreds (and sometimes thousands) of gallons of oil – increasing the potential discharge into waterways. The consequences of this can be severe, resulting in hefty fines and potential incarceration.  Literature Download the Wicket Gate Operation for Reaction Turbines Application Spotlight! Download

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