Application Spotlight

Compressor Antisurge

Axial and centrifugal compressors are expensive, critical pieces of equipment that can be found at the heart of many industrial processes and across a multitude of industry segments. Implementing the correct, high performance compressor control strategy has direct impact upon the control of the process and the profitability of the plant. It is important to have control that is both responsive and stable to improve yield and ensure compressor availability is maximized. One of the main applications to ensure maximizing availability and throughput is Antisurge Control.

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Distribution Water Pumping

Reliable access to drinking water is an overlooked necessity to the modern world. Water is transported for supply and distribution by gravity-fed or pumped infrastructures. When using pump stations, it is critical to ensure full capacity is always readily available. Standard design practices were created to promote reliable operation, but the technology available has not always been up to the task.

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Filtration Filter Effluent Control

Most drinking water plants combine a conventional gravity-fed filtration system with a means for disinfection as part of the water treatment process. As the last stage of particle removal prior to disinfection, filtration plays a critical role in assuring safe water quality, given that many pathogens can escape common methods of disinfection under the cover of particle-filled water. Filter performance is evaluated based on turbidity, which effectively uses the clarity of liquid to indicate the amount of particulate present in the water.

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Fluid Catalytic Cracking Flue Gas Slide Valve

Fluid catalytic cracking (FCC) is an essential process in refineries, used to convert heavy feedstock oil into valuable gasoline, jet fuel, and diesel, amongst other products. During the FCC reaction coke builds up on the catalyst, limiting the catalyst’s ability to carry out the reaction. The spent catalyst is then transferred to the regenerator to burn off the residual coke.

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Furnace Draft Pressure Control

Coal fired power plant operators are facing regulatory pressures to reduce emissions, including NOx and SOx. At the same time generation demand is declining, plants are forced to cycle on and off as well as run at lower minimum loads to remain on line. These two objectives create challenges to a plant’s operating practices, many of which were established and refined under constant operation/base load scenarios.

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Furnace and Heater Stack Dampers

Furnaces are used in refineries and petrochemical plants to break down hydrocarbon fluids, converting them into fuels or chemicals such as gasoline, diesel, ethylene, and propylene. Furnaces can account for more than 50% of the total plant energy consumption, therefore small improvements in efficiency could have large financial returns. Continuously evolving federal and local environmental laws mandate refineries and petrochemical plants to carefully monitor and reduce cumulative CO & NOx emissions.

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Geothermal Condenser Hotwell Level Control

The condenser is a key component in any power plant that uses a steam turbine. Its primary function is to increase power by maximizing the pressure drop across the turbine, where efficiency is directly related to the vacuum created by condensing steam. Geothermal condensers are fundamentally different than those found in fossil fuel plants, in that turbine exhaust steam is never recycled to a boiler.

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Geothermal Injection Well Control

Within the last few decades, injection wells have become a necessity for maximum geothermal power generation and reservoir management. Fluid injection is one of the most important parts of this process, eliminating any environmental impact of surface disposal and providing pressure support to the well. More of a strategy now than in the past, injection encompasses many variables such as the number of required wells, locations, depths and any potential long-term effects on production.

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Geothermal Separator Level Control

In areas of the world where steam or two-phase flow are the dominant sources of geothermal energy, it is vital to remove the fluid portion of the mixture from the well. Otherwise, salts and dissolved solids will cause scaling and corrosion of the turbine and related equipment. Separators are installed to accomplish this task and are the most important component at a geothermal plant.

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